Types of Exothermic Welding Joints ?

Exothermic Welding Connection Option


Exothermic Welding System:
Earth electrode and defensive conduits are joined by exothermic welding process that utilizes superheated copper alloy to make changeless and upkeep free joint, keeping away from inconsistent screwed joints. The welding system is CPRI affirmed. Forming packs for a wide range of Grounding associations are accessible.

Exothermic Welding Powder is produced using Modern Technology and it not just Weld Copper to Copper products however it likewise Joint Copper to Steel, Copper to Brass, Gunmetal to Copper and so on. Our AiWeld products can join any two metals. We give high quality product at extremely sensible rate. We are extremely proficient in this field having over 10 years’ experience Manpower.

Our Exothermic Welding Powder is perceived around the world. We are the main Supplier of Exothermic Welding Powder in India supplying to Power Industries, Transformers Industries, Railways, Hydro Companies, Defense Company and so on. If it's not too much trouble find beneath the Joint which is being produced using our Exothermic Welding Powder


Exothermic Weld Joint for Cable To Cable Connection:
Although through our constant innovative ideas and quality improvement parameters our exothermic welding powder does not only joints Copper to Copper Cable but also helps to joint cables made from any type of metal.

Further we provide different types of Joint Connection Possible from our Exothermic Welding Powder which are as follow.


Exothermic Welding Joint for Cable to Ground Rod Connection:
We provide Exothermic Welding Powder of awesome caliber that helps to enhance and give permanent joint between Copper Cable to Ground Rod Connection. This can further help to join any Cable to Rod Connection whether the material is of Copper or Steel. Our given Exothermic Powder works well for Copper Cable to Copper Bonded Ground Rod Connection or Copper Connection.


Exothermic Welding Joint for Copper Cable to Copper Strip / GI Strip Connection
The Exothermic Welding Powder provided by us is of supreme caliber that will offer a lasting Welding and a low resistance association, vital for accomplishing long wearing and dependable results in earthing for the Joints between Copper Cable to Copper Strip/GI Tape Connection. The Exothermic Welding Powder provided by us can join any Cable to any Strip Connection disrespectable of material whether it is made of Copper or Steel. Further our provided Exothermic Welding Powder works well for Copper Cable to Copper Strip / Galvanized Strip.


Exothermic Welding Joint for Cable to Steel Connection:
Exothermic Welding Powder have lasting Joint between Copper Cable to Steel Plate Connection. Our Exothermic Powder works astounding for Copper Cable to Steel Plate Connection. It can join any Cable to Steel Connection whether it is made of Copper or Steel material. We give best predominant quality products at extremely affordable cost.


Exothermic Welding Joint for Steel to Copper Strip Connection:
Although through our constant innovative ideas and quality improvement parameters our exothermic welding powder does not only joints Steel to Tape or Strip but also helps to joint cables made from any type of metal.

Further we provide different types of Joint Connection Possible from our Exothermic Welding Powder which are as follow.


Exothermic Weld Joint For Earth Rod to Steel Connection :
Although through our constant innovative ideas and quality improvement parameters our exothermic welding powder does not only joints Earth rod to steel connection but also helps to joint cables made from any type of metal.

Further we provide different types of Joint Connection Possible from our Exothermic Welding Powder which are as follow.


Exothermic Weld Joint For Earth Rod to Earth Rod Connection :
Although through our constant innovative ideas and quality improvement parameters our exothermic welding powder does not only joints Earth rod to Earth rod connection but also helps to joint cables made from any type of metal.

Further we provide different types of Joint Connection Possible from our Exothermic Welding Powder which are as follow.


Exothermic Weld Joint For Copper Strip to Earth Rod Connection:
Although through our constant innovative ideas and quality improvement parameters our exothermic welding powder does not only joints Copper Strip to Earth rod connection but also helps to joint cables made from any type of metal.

Further we provide different types of Joint Connection Possible from our Exothermic Welding Powder which are as follow.


Exothermic Weld Joint for Copper Tape to Copper Tape Connection
Although through our constant innovative ideas and quality improvement parameters our exothermic welding powder does not only joints any Copper Tape to Copper Tape Connection but also helps to joint cables made from any type of metal.

Further we provide different types of Joint Connection Possible from our Exothermic Welding Powder which are as follow.


Exothermic Weld for Copper Tape to Rebar Connection
Although through our constant innovative ideas and quality improvement parameters our exothermic welding powder does not only joints any Copper Tape to Rebar Connection but also helps to joint cables made from any type of metal.

Further we provide different types of Joint Connection Possible from our Exothermic Welding Powder which are as follow.


Exothermic Weld Joint for Copper Cable to ReBar Connection
Although through our constant innovative ideas and quality improvement parameters our exothermic welding powder does not only joints any Copper Cable to Rebar Connection but also helps to joint cables made from any type of metal.

Further we provide different types of Joint Connection Possible from our Exothermic Welding Powder which are as follow.

Exothermic Weld Joint For Earth Rod To ReBar Connection
Although through our constant innovative ideas and quality improvement parameters our exothermic welding powder does not only joints any Earth Rod to Rebar Connection but also helps to joint cables made from any type of metal.

Further we provide different types of Joint Connection Possible from our Exothermic Welding Powder which are as follow.


Exothermic Weld Joint for ReBar to ReBar Connection
Although through our constant innovative ideas and quality improvement parameters our exothermic welding powder does not only joints any Rebar to Rebar Connection but also helps to joint cables made from any type of metal.

Further we provide different types of Joint Connection Possible from our Exothermic Welding Powder which are as follow.



What is Continuity Bond?

A continuity bond is the metallic connection that yields consistent electrical contact between two metal structures. The bond associates parts of metal with wires prompting electrical continuity. This is seen in most metal parts under the waterline like propeller shafts, structures and rudders.
Normal Cable Size - 10sqmm – 4.05 mm diameter


TLJB

It is a type of connection from rail web /earth pipe to TLJB terminals. In this type we use left and right molds. Further, the wire size can be different. They are further known as Track Lead Joint Bond / Track Lead Junction Box.

Normal Cable Size is- 35sqmm – 8mm Diameter
Both tasks are easy to perform provided you can source the continuity bond wires (1). Weld metal required will be 25g for 3/16 diameter cable size. JOINT BOND KITS A kit comes with the following items:

  • 1. 100 Bonds
  • 2. 200 Shots
  • 3. 2 replacement Molds (Right & Left)


Hammer Dies

Bonds can be utilized in the field using supplied copper alloy signal cable, or your own cable, a copper sleeve, and a hammer die.


TJLB molds can be used to make jumper, switch, bootleg or signal bonds to the web of the rail.
Technical Specifications :

  • Diameter : 3/16"
  • Length : 6.5" and 7.5"


We have begun fabricating top quality Rail Signal Bond, which is otherwise called Rail Head Bond, Rail Continuity Bond, Rail Web Bonds, and so forth. This Continuity Bonds are Manufactured from predominant quality Metal. The Rail Continuity Bonds - Signal Bonds offered by us are utilized for progression of rails for Track Circuit Applications, which are utilized as a part of Exothermic or Thermite Welding. We can give 3/16" or 5/16" Bond Strand or modified Bond Strand according to the particulars of the customers.


These Rail Continuity Bonds/TLJB Bonds have adaptable multi-strand conduit made of Iron-Zinc Alloy, Cadmium Bronze or Copper Alloy made in Rope Lay Construction. The breaking quality of our Bonds is least 540kg.


These Rail Continuity Bonds/TLJB Bonds are broadly known for their great execution, sturdiness and resistance against differing conditions properties. We are additionally Manufacturing Continuity Bonds utilized as a part of Pin Brazing. Their expanding request in Global Market has made us a capable name among the numbered Rail Signal Bond Exporters from India.


Some of the features which helps them to stand out among other products which are as follows:


  • 1. Effectively Installation
  • 2. No Power Source Required
  • 3. High Tensile Strength
  • 4. Outstanding electrical conductivity
  • 5. Resistance to Corrosion
  • 6. Give assurance against Broken Rail
  • 7. Usable on Old/Worn/New Rail
  • 8. Give greatest assurance against physical harm to Rail


Earthing Electrode Welded With Copper Strip:

We offer an expansive scope of Bonded Earthing Electrodes. These products offer financially savvy and proficient earth rod Earthing framework. These solid earth poles are corrosion resistant and exile electrolytic activity. Our products are further formed of the following:


  • 1. Uniformly bonded pure copper electrolyte.
  • 2. High tensile steel core of thickness 0.254 mm.
  • 3. Coupling thread guarantee thread quality and keep up trustworthiness of the reinforced copper.

Our customers can profit from us a scope of Earthing Electrodes which is fabricated utilizing the most premium quality circular rods of low carbon steel for a high rigidity and toughness. We hold fast to the determinations of Underwriters Laboratories (UL) 467-2007 and the copper earthing anode is as needs be molecularly reinforced with the outside of the pole. It is exceptionally powerful and broadly refreshing for its usefulness among our customers.


Features of Copper Bonded Earthing Electrodes Welded With Copper Strip:

With the consolidation of most recent innovation and talented workforce, we offer a scope of safe earthing Electrodes. These products provided by us have exceptional resistance against corrosion and guarantee uniform earth contact resistance amid their whole lifetime.


Some different components of our products are:
  • 1. Optional electrical conductivity.
  • 2. High mechanical quality.
  • 3. Allow connection with earthing frameworks like establishment earthing and others.

Advantages:


  • 1. Up to 250 micron CU Bonded on Steal
  • 2. Life Span: Due to 250 micron CU Bonded life is significantly more than GI and Cu Earthing Rods
  • 3. High Conductivity with High Strength
  • 4. Practical as correlation with life range and CU Rods
  • 5. Profoundly Reliable in long Span


Application:

Productive Earthing Systems lessen the danger of electrical arcing and flames. Our Safe Earthing Electrode enhances unwavering quality for some applications, including:


  • 1. Lightning insurance frameworks.
  • 2. Prevention of mischances created by static charge and stray streams.
  • 3. Protection of central communications, electronics, and AC power systems.
  • 4. Meeting earthing wellbeing prerequisites for electrical substations.
  • 5. Earth flaw balance.
  • 6. Safeguarding basic instrumentation and procedure control gear.

These products are further demanded in various sectors which are as follow:

  • 1. Telecom sector
  • 2. Transmission and distribution systems
  • 3. Railways
  • 4. Banking Sector
  • 5. Buildings, Airports, Hotels
  • 6. Substation and Power Generators
  • 7. Equipment Body Earthing
  • 8. Petroleum Industry and Fuel Depot
  • 9. Manufacturing Units and Refineries
  • 10. Commercial Sector.